No middleman involved

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I’m thankful I don’t have to haul brick this way. When I first saw this photo I thought it must not be real. The more I look at it though, the more impressed I became… it’s amazing.

The bricks look mighty fine, just as nice as any brick I’ve ever used. And, I imagine they were bought as cheaply as they can be had, I bet he got a better deal than I could. The guy with the bike is paying nothing for shipping and handling and he’s getting some good exercise, no need to go to the gym after work. If the bricks don’t belong to him, then he is likely proud to have a job. If they are his, they are his… not the bankers… which means he will not pay any interest on purchasing them. And once they are put in place, he will enjoy them for the rest of his life, and generations to come will too.

Originally posted 2015-01-22 15:36:42.

No middleman involved2019-06-29T10:09:24+00:00

A chestnut barn

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Maybe it’s because my name is Noah, but I must confess that I enjoy building large wooden structures on mountaintops. Here’s a chestnut barn that we dissembled and re-erected in another spot. It’s commonly referred to as a double pen barn, two separate units with a drive-through in between.

I built this barn years and years ago… or at least it seams that way.

It was an influential structure for me. Like most of the structures I have worked on over the years I loved her dearly. I had some great friends help me with the process, and a wonderful family who supported us on several projects, and some really fond memories to keep forever.

But what I took away from it, that tidbit of wisdom that we all seek in every encounter, the thing that surprised me, was how reasonably priced a log structure can be… this place was a bargain. It really doesn’t take that much money to get to this point. What drives up the cost of truly unique home is all the details, all the finish work, all the systems and the subcontractors. A barn and a home are two entirely different animals.

Originally posted 2015-01-21 13:07:02.

A chestnut barn2019-06-29T10:09:23+00:00

“Butt and Pass” method of building log homes and cabins

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I am frequently asked for my opinion of the “butt and pass” and/or “interlocking” method of log construction. Some folks seem to think there is a big difference between the two, others use the terms interchangeably as if they are same. Both are attempts to bypass the elegant and critical corner notches of a quality-built log home and replace these vital key features with a few boxes of screws, or scrap pieces of rebar, hammered into place.
Go figure.
Rather than having to repeat myself over and over I thought I might share my opinion here with everyone today.
And, in order to make things simpler, I will stick to one single term for any home built from a pile of large sticks of lumber which are held together with nails, spikes, screws, or chewing gum, as…. “Butt and Pass”.
The main sales technique that this industry uses to bring in those seeking to build their first log home is often through the planting of the seeds of fear that the average person might somehow be incapable of creating a corner notch, and also through making dubious promises that less time and effort will be needed to build one’s future home by using this “new and improved” method.  This is shameful, and misleading.
There have been hundreds of thousands of traditionally-built log homes created by homeowners, over the course of several centuries, who never once built a log home before. Most of these individuals lacked the education, tools, and resources that we have available today. Back then there were no books to reference, no YouTube videos to watch, no Amazon to deliver tools to their doors, and yet somehow they put together homes that we marvel over today and yet we feel somehow feel disadvantaged and incapable of building a cabin of equal quality ourselves?
The average time to completely notch and assemble a traditional log home with a team of four men today is two weeks… How much quicker can a “butt and pass” cabin be built?  IF there is any small savings of time… would it be worth the loss of precious corner notches in order to gain another day or two sitting on a couch?
Come on now!… what’s the hurry?
Putting up a cabin is an enjoyable activity… we should savor the experience, and be thankful for it! (not try to get it over with as quickly as possible)
For most people, the opportunity to build ones own dream home comes around only once in a lifetime. When we get done with the process of building our home would we rather take pride in its craftsmanship? or in the fact that we built it as fast as we could?
When has fast ever been better? Does anyone actually prefer fast food? The whole point in owning a log cabin is to have a home that is carefully crafted… if we want fast and easy… there is always vinyl siding.
Claims are also made that this “butt and pass” method is stronger, but no documentation is ever offered.  Curious.
And how is that the logs used in this manner don’t season and settle (as it is often promised)?  If you go this route, make sure and ask for a guarantee… in writing. All freshly sawn logs take a few years to season… driving a spike in them does not change their nature.
There also seems to be a grudge held by B&P enthusiasts which is focused against those in the log cabin kit industry. I agree that the majority of kit homes have their issues, and many are just awful… but the concept behind having a cabin pre-built by experienced craftsmen on their home turf is excellent (particularly for those who don’t want to hand-craft their own logs). There are couple log kit suppliers out there who produce wonderful homes (please, don’t ask me… at this point I am not making any recommendations… maybe one day)
BTW… the log cabin seen in the photo above is NOT a “butt and pass” cabin, nor will you likely ever find an image of one of them on this website. The cabin above was built in the traditional log cabin manner, with hewn logs, notched corners, and chinking in between the courses… my favorite method to build a log home… the most popular, and a time proven method. I didn’t invent it… I simply tried it, many times, as well as other forms of construction, and discovered that it is BY FAR the best method. I’ve never met anyone who has built a cabin in the traditional manner who would then go on to build a “butt and pass” cabin for themselves.
For the record… if you can’t tell by now I am one of those who does not care for the “b&p” method, either the round pole system or the one of creating uniformly dimensional logs and then laying them one on top of the other much like a mason does his work, but with the added step of nailing (or screwing) each course down onto the previous one.  It is within this later “uniform log” aspect of log building where I find my greatest concern.
If you choose to use timbers that are sized and shaped so that each is machined to the same thickness, just like pencils coming off an assembly line… I’d encourage you to consider a completely different path than building a log home and rather choose to build a timber-frame home. Most woodworkers I have met and worked with over the years would agree with me on that. (The timber-framing community has great respect towards handcrafted log cabins, but nothing but ridicule for a screwed-together lumber structure with no joinery).
I also have issue as to how these equally-sized timbers are assembled, where each flattened piece is laid on top of the other and then they are spiked together. Any time two pieces of wood come in direct contact with each other laid horizontally eventually water will find it’s way in between them and won’t come out until it rots both pieces of wood. I have seen this in nature and I’ve seen it hundreds of times in log homes that are built this way.
The only way to stop this decay process is through the constant application of coats of toxic sealers, and the installation of new caulking that must be maintained to be 100% impenetrable. Eventually any home will find itself being occupied by someone unaware of the need of frequent thorough maintenance and then the home will be lost.
If water were to find it’s way in between two logs of a traditionally built cabin it would encounter the naturally rounded top of the log and roll back out to the outside by following the hill-shaped contour of a horizontal log. Not so if a person chooses to use the perfectly sawn surfaces of this style of butt and pass log method. The flat rough surface of a sawmill cut behind a leaky chink joint would act like a sponge absorbing each drop of moisture, and with no means of shedding it, this moisture would eventually encourage mold and rot.
Building a butt and pass cabin is assembly line work of sorts. It’s not about crafting a log home, it’s about driving a spike or screwing a screw, one after the other. And if these spikes or screws ever decay, rust, or break… the house will fall to pieces.
Some would go as far as arguing that a “butt and pass” house is not even a log house.  The definition of a log home is “a house made of logs that are notched together in the corners”. “Butt and pass” fails to meet even this most basic of definitions. I’d call these b&p homes “wood houses” or “timber houses”… houses where unfortunately the timbers were used in the worst possible way… where the wood is fully exposed to the weather, in a manner prone to rot, and built with no more applied craftsmanship demonstrated than the ability to repeatedly drive in large nails.
Log cabin construction evolved and improved over the course of centuries. It reached perfection during the early 1600’s and remained unchanged well into the late 1800’s… with little change or improvements occurring during this long period of time because…well… none was needed. By the late 1800’s, the popularity of log construction died due to the advent of inexpensive and much faster modern stick-framing. Those early log homes, today numbering in the tens of thousands, many two to three centuries old, still stand proud with no sealers or caulking ever having been applied. They have proven themselves to be durable, long-lasting, and nearly maintenance free. And, extremely attractive.
The oldest known traditionally built cabin (hewn) in the United States is now nearly 400 years old. I know of no round log cabins in the States that is over a hundred year old. And I know of no Butt and Pass cabin that is as old as I am. And yet the promoters of this form of log construction say it is more durable… what is the basis of such a claim?
In the traditional method of log home construction the logs were hewn flat on the interior and exterior faces of the log (they used a variety of axes to do this). There were a few reasons behind this including; aesthetics and function (most people like a somewhat flat wall surface their home) but more importantly this step exposed the durable heartwood layer of the log and removed the more rot resistant and bug loving sap layer of the wood. And, as one more bonus, these flattened faces created a drip edge that kept water outside of the home where it belongs. Check out these videos to learn more. here and here.
One has to wonder why were hundreds of thousands of log homes built the traditional way… homes that lasted for centuries… and that not one of those log builders ever thought to nail them together as in the b&p method?  Not one of them. Were they all somewhat lacking in creative thought or inspiration back then? Or, did some of them try this technique and none of those cabins proved durable enough to still be around for us to see today?
I would ask that you compare photos of the historic log homes of our past to the modern “butt and pass” cabins of today and really “see” which you find more attractive. I’m sure those who have built cabins with this b&p method are proud of their homes… it’s hard not to love any home a person builds immediately after putting so much effort and money into it. I know this to be true… very early in my career in building homes I built a home of natural wood and stone. I was proud of that home for a long while… it took me a few years before I eventually came around to admitting to myself and others that it wasn’t the best home I could have built. That failure though led me in the years since to seek out the best alternative for every decision I make… especially when it comes to something as important and expensive as a house.
I discovered that new is not always better… sometimes it is, but often it is not. The butt and pass method was created at the same time that aluminum house wiring, vinyl siding, shag carpeting, and split level homes were all the rage. All low points in American housing.
To wrap this all up let me say…
Traditional log construction is the best means of building a log home… not just because it is “the old way of doing it”… no, it is simply the BEST method of log construction… then, now, and into the future. There will never be a better way. Some things cannot be improved upon.
And the good news is that Traditional Log Construction is not a method that can be patented or sold… it is free for us all to use.
If you try it, you will never regret it.   (Regret, is best avoided… it’s a miserable thing to live with.)
Thank you for your time… and please, for further commentary on this subject, read the comments below…

Originally posted 2017-06-12 16:22:17.

“Butt and Pass” method of building log homes and cabins2019-06-29T10:09:21+00:00

Doubleview Cabin

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This cabin garnered us a lot of attention, eventually landing on the cover of Country Living magazine and featured in several books. With two massive stone chimneys and a double porch across the front, supported on arched stone columns, she presents a formidable presence. This was the level of our design and skill work twenty five years ago. Amazing huh? The secret to building a beautiful home, one that looks great today, and will look great decades from now, is to build to look like it has always been there… how did they build back then? let’s do that today… with modern amenities of course!

Originally posted 2015-01-19 14:58:02.

Doubleview Cabin2019-06-29T10:09:20+00:00

Stonewall Jackson’s arm is buried in the yard

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For real!

This is “Ellwood”, located in the middle of the area where the Battle of the Wilderness was fought. It served as headquarters at various times for both sides of the war and as a field hospital, which is where Stonewall’s arm became detached and buried. The house was built in the 1700’s and had some pretty distinguished guests over those years… early presidents and figure heads such as Lafayette, but it’s now most remembered for that arm.

We restored the home about five years ago. The outside of the home had been maintained fairly well. Volunteers keep the lawn and grounds well kept and they apply a good coat of paint on the house regularly. The Park Service spent a good amount of money installing the most bizarre maze of steel girders throughout the building’s basement to keep the house from falling in, but the interior was best described as having been the victim of a grenade assault… just a big mess.

All the funding for the interior restoration came from years of donations and we did our part in contributing as well in keeping restoration costs to a minimum. Ellwood is now open to the public… you should go see her… and Stonewall’s arm gravestone, of course.

Originally posted 2015-01-19 14:44:43.

Stonewall Jackson’s arm is buried in the yard2019-06-29T10:09:19+00:00

And a tree on top!

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It’s a tradition for timber framers to mount a tree branch up on top of a newly built frame.


I’ve heard several versions of how it all began, and that is all well and good, but what I’ve found important is the festive mood that watching a man climb to the top of the frame and nail an evergreen branch up brings to the site. It’s time to celebrate!

Originally posted 2015-01-17 16:07:40.

And a tree on top!2019-06-29T10:09:18+00:00

Virginia stone home restoration

We restored this Middleburg area stone home a few years ago. Vintage mid-1800’s, the home was built by a traveling crew of stone home builders and was put together in a remarkable two weeks!

And you could tell it… the house was a mess. The builders clearly gave a fixed bid on the project and put it together as quickly and cheaply as possible. They likely used some kind of slip form method where the outside rocks were laid with a good face showing and then the rest of the thickness of the wall was poured in ruble held together with a lime mix and a plastered interior surface. Once the roof was neglected and the rain started getting to the outside walls she just started to crumble down.

 

 

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Originally posted 2015-01-16 15:11:30.

Virginia stone home restoration2019-06-29T10:09:17+00:00

My first home

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I thought I would write today the story of the building of my first home.

At the ripe old age of 20 I undertook the hands-on construction of my first house. It’s a great story and it all turned out well, a wonderful place it was.

But, that’s a story for another day.

You see, last night as I was trying to get to sleep I realized that that house was not my first hands-on build, in fact I had built quite a few homes before that.

So, let me lay it out there for the world to hear… my first owner built home was a cardboard box.

There, I said it.

I know what you are thinking, and no, I was not a homeless child. I lived in a fine little brick rancher, provided by loving parents, in Finer Suburbia. We had the good fortune of living two blocks off of Broad Street where strips of businesses and shops were located, one of them being a furniture store.

Out back of Hawkes Furniture, just a quick bicycle ride away from home, was a cage of sorts, built out of chain link fencing where they would toss the large boxes that their newly made chairs and sofas came packaged in.

This cage was built so that any young man could easily climb over into it (after business hours of course). Now it’s not like I was stealing these boxes mind you, I had after all gotten permission to take all the boxes I wanted… it just felt cooler somehow acquiring them under the illusion of a covert operation.

Some time I could get my Dad to haul them home in his car, sometime I dragged and rolled them home myself, and on one occasion I tried dragging one home with my bike… that one didn’t work out very well, but it did earn me some respect in the neighborhood. “Did you see what that Bradley boy did today?”

There were different kinds of boxes to choose from… chair boxes are great, plenty of room for a young bachelor to hang out in, but if you are expecting guests you really need to have a sofa box. I would cut in a door opening making sure to leave one side intact so that it would hinge, and do the same with windows.

I always found boxes lasted longer inside although my mother’s patience with the intrusion into her living space was limited.

It wasn’t long before other kids in the neighborhood starting joining in on the habitat box craze, and so a box shortage loomed. We made the best of limited resources by trying to “one up” each other with features such as crayoned fireplaces and cuckoo clocks on the wall. Maybe even a pitched roof or add-on chimney. My favorite box was when I managed to score a pile of carpet samples that had been tossed out… hey it was the 60’s and wall-to-wall carpet was the thing to have!

Now, looking back over all the years that have since passed, I see those boxes as formative in my life. I enjoyed the challenge, the process, and the finished result. I learned the value of a homeowner playing a role in the construction of their home.

Decades ago it turns out that I was an accidental trend setter, I was building green, I was building small… tiny in fact. And even mobile, although perhaps not best when pulled behind a bike.

So, I encourage you all to get a box and have some fun!

Noah

Originally posted 2015-01-15 18:43:00.

My first home2019-06-29T10:09:16+00:00

The perfect porch

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The key elements of a good porch… exposed rafters, check… ipe flooring, check… rocking chair and hanging ferns, check… two great dogs… now you are talking!

There are a lot of variations that one can put into a porch and make it perfect. We’ve done our share of rough sawn oak for the flooring, it looks great outside of an old cabin, it’s very reasonably priced, and holds up amazingly well. In fact I can go back to cabins that I built twenty years ago and the flooring is still fine… aged… but still plenty strong and attractive. Be careful of tongue and groove flooring outside, they all seem to rot out quickly.

We’ve built plenty of porch ceilings that weren’t painted… and then on the other hand we’ve done some pretty fancy ceilings using bead board and painted sky blue for historic accuracy. It all comes down to keeping with the style of the home, that is if the home is rustic, or refined, or somewhere in between.

The key point I’d like to get across it that a porch is one of the greatest rooms you can have in house, don’t scrimp here… no concrete, no plastic… and make sure and make enough of it so that everyone can enjoy it. An eight foot porch is minimal, but be careful in making them larger… make sure that the porch looks good from an elevation perspective… think of a porch as the brim on baseball hat, too long of a brim will make the house look odd.

Originally posted 2015-01-13 14:20:02.

The perfect porch2019-06-29T10:09:15+00:00
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