Here we have a forty-four foot long piece of clear heart pine lumber being slowly craned up for the crew to install.

Try walking into a lumber yard and asking for a piece of wood like that. 🙂

The crewman in the middle, seen in this photo, is most eager to touch this treasure.

Originally posted 2015-04-12 14:28:31.

Men never fully grow up.

It seems as if there remains inside of each man a little boy.

I have observed through my many years of building unique homes that men love to climb. It’s just part of their nature. Like monkeys, they are.

I’ve got tons of photos similar to this one. Photos that I find that I’m not sure what the crewman is doing, but certainly he is hanging on… and clearly busy.

It doesn’t matter if we were building a timber frame, or if it was a log cabin. Regardless of the project, there are photos throughout my photo box of men hanging onto various timbered structures.

Now keep in mind, that this activity was not brought about because a ladder was unavailable… I always kept an ample supply on site. And I must confess that I was not immune to the “call to climb”… boy, I could tell you some stories in that regard. lol

It is a shame that our world today supplies little opportunity for men to climb as they once did when they were little boys… but I am here to bear witness, that if given the opportunity, eventually all men, will climb.

I’ve also noticed that they smile more broadly when they do.

Originally posted 2015-04-11 17:22:19.

Here is a very important set of photos…

There is something in these photos that you really need to SEE. Can you spot it?

It’s most visible in the first photo… the one taken straight on to the house.

At this stage of re-construction we have now set all the vertical members in place. The crane will soon arrive so that we can tie everything together.

The frame will become much more attractive at that point and it will gain a great deal of strength, but the stage of construction that we see here should not be passed by too quickly… there is a secret to be revealed in the design and construction of many early American structures… one that will become much harder to spot as the house is completed.

Yes, the timbers are beautiful (and so is the view). Yes, Virginia corner bracing is incredible… who wouldn’t feel safe in a home built like this? And yes, what a perfect combination of ceiling heights… ten foot ceilings downstairs and eight feet on the second floor.

So, let me give you a hint…

Remember the chestnut log barn re-construction that I shared with you a couple weeks ago?

In order for those men to create a large barn, they built two structures, each of manageable size for the men and the materials. They built those structures close to each other, and then connected them together with a top plate in order to create a large barn.

Well, that is what a Virginia farmhouse is! Two one room structures, each two stories high, that are built close to each other and then a connecting hall is built in between!

Cool huh?

Originally posted 2015-04-11 16:46:23.

We re-erected this 200 year old timber-frame in the same way that we took her down… one or two pieces at a time.

We chose to raise by hand all of the vertical members, partially “for the experience”, and partially, to honor the original builders.

When it came time to install the full length top plates, and then tie the structure together with the second floor joists, we brought in a crane.

I imagine this house frame was originally lifted in place in large sections with the aid of many neighbors and perhaps a team of oxen. Today’s insurance regulators wouldn’t think highly of me if I had brought in any neighbors. And, I didn’t have a fresh team of oxen so that option was out too.

Also, I had to keep in mind that I was putting up a different timber-frame than those men of old had assembled… mine was a treasured antique, still strong, but the flexibility of youth was long gone. I did not want to risk the loss of this structure by putting it through the stress of a complete wall lift.

And so, we lifted. We strained. We sweated. We groaned in unison. And, we loved every minute of it.

Originally posted 2015-04-11 16:06:57.

Here we have the first floor of one of the timber-framed rooms now standing, and we are busy putting in the smaller framing members that will all be secured once the top plate is installed.

Notice that we did have to do a patch on the bottom sill beam to repair the area below the main door threshold… a spot where rot often occurs, even on new homes.

Notice also that we numbered all these pieces with duck tape… a first for us, and it worked out pretty well.

I swear, duck tape can do anything!

Originally posted 2015-04-10 21:21:09.

As you can see the timber-frame walls were now going up.

It was easy to be distracted with the panoramic view that we had from this building site. Only a slice of it is seen in this photo.

If you are an old house enthusiast, the completed floor system really draws your eye in this image. But, if you are a real wood junkie your eye is then drawn toward the piles of lumber in the foreground. These are the members of the house that are ready to go up.

In particular my eye is pulled to the pile of lumber on the left, the one with the extremely wide boards that are on top. These are pieces of the salvaged attic flooring.

It’s a funny thing, but back when these vintage homes were built, the choice material was always the flooring that was six inches wide, and as long as the room in which it would be laid. This treasured wood had clear, tight, graining (no knots) and would be the most stable, with no shrinking or swelling, highly resistant to damage, and long lasting. And let’s not forget, very attractive.

Substandard wood, boards with a few knots and varied graining, would be cut wide and used in the attic space. Who would want to see that lousy stuff?

Today. everyone wants this wide attic flooring, and so, this substandard material, the rejects of our ancestors, often commands twice the price of the prime choice material that they so highly treasured.

Go figure.

Originally posted 2015-04-10 16:32:53.

Here’s a close-up of one of the hog-trough corner posts found in the Sugar Hollow house.

If you look at this image closely you can see rows of nail holes that once held wood strips which were used as part of the interior plaster work. You can also see the striping effect of where the plaster would touch the beams between those lathing strips.

Once you see these plaster details then the genius of creating the carved out hog-trough posts becomes apparent. Those early builders gave this house the strength of massive corner posts and at the same time created corners that could easily be plastered and trimmed out.

Much later timber-frame homes in Virginia (those built between 1880 and 1900) used much smaller corner posts and just skipped this detail. The plasterers who would come in later in the project would simply nail a board to each side of the corner post to support their plaster work.

To this old country boy, the corner post of timbered home is it’s maker’s signature. A well crafted corner indicates a well crafted house.

Originally posted 2015-04-10 15:13:25.

We reassembled the house frame in the opposite order that we took the home down.

Here’s the first corner that went up.

Immediately you can see that this a Virginia frame. The corner braces run to the floor, like a root and not like a branch. And, the corner posts are carved out with an axe to be in an L-shape when seen from above… better known as “hog troughs” by those who practice the craft.

Originally posted 2015-04-10 14:25:51.

We did replace two of the floor joists.

There was a little “funkiness” on the ends of two of the original beams.

Once we removed the bad ends of the vintage joists they were then clearly too short to reach from one sill to the other.

Whenever a situation like this arises everyone on site begins searching for “the board stretcher” which tends to greatly confuse the new guy.

Of course there is no such thing as a board stretcher, the joke is as old as the hills, but it seems some things in the world of carpentry never get old.

Soon we will find that we need the “sky hook”… now where did we put that? lol

Originally posted 2015-04-10 14:13:55.

Here you can see these six main timbers of the floor system being drawn together with the aid of a chain and a come-a-long, a digging bar and a crow bar, and a few extremely large hammers made of wood.

Originally posted 2015-04-09 20:24:29.