The Sugar Hollow house… part 5

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I maintained a crew of seven men on this project… it took that many just to handle the heavy timbers that made up this house.

Four of these men were very talented carpenters who would pair off and work together on a shared goal.

And then two of the men were the stone masons… I would later add a helper to their efforts once the chimney would start to rise and additional labor was needed to get the stone and mortar ever higher.

And then, I had my lead man who would orchestrate the entire process. That role being the most taxing, both mentally and physically, but if you have the talent for it, it’s the best job in the world.

I did have another project going on at the same time. The crew on that job was busy converting an old barn into a museum for a private art collection. When it came time to erect this vintage timber-frame I would combine both crews to get this old home once again “up in the air”.

That week, the week that the crews merged, the week that we put up this frame, was a celebratory time. I dare say that each of those men to this day reflect upon that week with great fondness. I doubt if the same can be said of that week on any other construction site in this county.

Originally posted 2015-04-09 15:29:02.

The Sugar Hollow house… part 52019-06-29T10:13:38+00:00

The Sugar Hollow house… part 4

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This old timber-frame was very rare.

The vast majority of old frames that I encounter, whether a house frame, or a barn frame, have a rotted floor system. When we rebuild those homes we start the home with a new floor system and from there we start putting up the vintage timbered walls.

But not here.

This incredible floor system was still intact, gorgeous to look at, and as strong as the day she was built.

I could hardly contain my eagerness in building this feature… I’m not certain my client ever fully appreciated my enthusiasm. After all, when is the last time you were excited about your floor system?

This was better than Christmas morning as a child.

This timbers were handmade,
with an axe,
using the best trees from a virgin forest,
two hundred years ago.

Here we see in this photo that the main front-to-back timbers are now in place. These timber’s tenons are now pegged in place to the rear sill timber, and the other ends are supported on the front using temporary cinder blocks.

All we have do now is slide the front timber into those tenons… that should be easy… it’s not like these things are heavy.

Originally posted 2015-04-09 14:22:03.

The Sugar Hollow house… part 42019-06-29T10:13:37+00:00

The Sugar Hollow house… part 3

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So, let’s build this house!

As you can see in this photo the stone masons have finished the foundation. And, what a job they did. A solid stone foundation that will last for millennia.

Dan, the head mason on this project, passed away a few years ago from cancer. On occasion he would talk about his work and how it would be a testament to his life after he was gone. He was right.

There is something wonderful in creating a piece of art that will last. I get a sense of purpose out of it, in that I did something that will last, and be treasured after I’m gone.

I encourage everyone to build something, something that’s unique… if not a house, then maybe a shed, or a piece of furniture, or a piece of art to hang on the wall.

Originally posted 2015-04-09 13:48:18.

The Sugar Hollow house… part 32019-06-29T10:13:36+00:00

The Sugar Hollow house

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I have taken thousands of photographs over the many years that I have built handmade homes.

This photo may be my favorite.

The image reveals an incredible vintage timber-frame that we were re-erecting, complete with a solid stone foundation, and located on a scenic Virginia hillside.

The weather was perfect that day.

The birds were singing.

It was a really good day… life just doesn’t give anyone enough of those kind of days.

But what makes the photo pop for me, is the image of my lead man pointing instructions to the crew on what needed attention at that moment.

I felt like I captured a “Sistine Chapel moment”… where the creator was reaching out to create with the tip of his finger.

I could easily visualize this same scene having been played out, with this same frame, 200 years before.

Originally posted 2015-04-08 20:05:42.

The Sugar Hollow house2019-06-29T10:13:35+00:00

Sugar Hollow house… part 1

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Here is the Sugar Hollow house.

At this point in her construction the house is primed and ready for her final coat of paint.

I designed and built this home years ago on a wooded hillside in western Albemarle County.

My client wanted a Virgina farmhouse look. He liked the idea of an exposed post and beam interior for the main part of the house, and a we went with standard construction for the kitchen addition off of that.

I combined an old timber frame, with stone gathered from a couple of old foundations out of the Valley, and trim, removed from yet another home.

Here we have one of my favorite timber frames, put together by one of my favorite crews… all of them friends for life… men of great integrity and skill.

And the homeowner we built for… just a great guy… low key, and so appreciative, throughout the entire project.

Follow along in the coming days as I detail the construction of this wonderful home.

Originally posted 2015-04-08 19:24:51.

Sugar Hollow house… part 12019-06-29T10:13:34+00:00

Moriah… part 29

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Ok… I’m about ready to wrap up this project. I will post a couple of finished exterior shots of the house, later today or perhaps tomorrow, and then I’ll move onto another project.

I’ve got a great post and beam house that I’d like to share… there’s not a lot of finished inside photos but some really cool assembly images.

Here are three images of Moriah “going up”.

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In looking at them I feel exhausted and overwhelmed at what I accomplished. For someone who specializes in little log cabins, this was a major undertaking, one that no other builder in this area would have done. (probably because they have more sense than I do) lol

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Originally posted 2015-04-08 14:10:04.

Moriah… part 292019-06-29T10:13:33+00:00

Moriah… part 28

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Here are three photos of the staircase at Moriah (sorry about the exaggerated redness in the photos)

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Also, here is one photo of the original staircase as it once was.

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For some unknown reason, the house’s original architect located the staircase in a side room of the house and in there it took up the entire room below, and above, with it’s vaulted views. It was “dramatic”, for sure, but yet odd in a way… a staircase room?

I put that space to what I felt was better use. I moved that staircase out of that end of the house, and on the first floor of that area I was able to create an office space, a bathroom, and a large closet, all of which could be alternatively used as another first floor master bedroom if ever desired. And upstairs, I created a very large bedroom with a bath.

I then built a new staircase in the entry hall/ foyer where it would be enjoyed by all who visited the home. I really like how the staircase goes up to greet one of the massive ceiling beams. And, I like the nearly invisible railing that is attached to the wall… it was salvaged from a home that Walt Whitman stayed in for a few years (if I’m ever suffering from writer’s block I go grab onto it for a while 😉

Originally posted 2015-04-08 13:49:05.

Moriah… part 282019-06-29T10:13:32+00:00

Moriah… part 27

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I added a seat to the large family-room window assembly.

The way the house was originally built this was an area where you would stand and enjoy the surrounding countryside with a bit of panoramic view. I thought that a seat here would make the space more inviting and cozy. And, as an added bonus, the addition of drawers below this seat created treasured built-in storage space.

All the doors and windows seen in this photo were custom-made out of heart-pine, by the original builder. Notice also the huge ceiling beams in this room… all salvaged from an old cotton mill out of the Shenandoah Valley.

Originally posted 2015-04-07 13:13:41.

Moriah… part 272019-06-29T10:13:31+00:00

Moriah… part 26

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I found a replacement door for Moriah on eBay… yes… you can buy anything on eBay. lol… (I once bought a log cabin off of there… but you need to know what you are doing if you go that route).

This door unit came off of an old farmhouse in Ohio. Fortunately, one of the men on my crew was from that part of the state, so I gave him gas money to go visit his parents for the weekend and he brought back this door when he returned.

This antique door unit did need some restoration work, but even with that factored in, I believe it was a smart purchase. It has brought a lot of light into this house and is a constant source of compliments.

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Originally posted 2015-04-07 12:49:59.

Moriah… part 262019-06-29T10:13:30+00:00

Moriah… part 25

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I did not reuse Moriah’s original front door.

It was one of the greatest struggles for me in rebuilding this house. After all, what gave me the right to change something so key to a home as it’s front door? Some people say that a home’s front door is the defining element of the entire home.

I would never, ever, think of changing out an original door on any house built earlier than the 20th century.

The fact was, I liked Moriah’s original door. It was massive, and presented the visitor with a display of antique wood which told guests what they could expect upon entering the home. And to top it off, the door had a massive box lock complete with a brass knob… nice.

But the lock didn’t work well anymore, it had seen it’s better days. And, the door was showing signs of aging. Upon closer look I could see that it was made by “gluing and screwing” old wood to a plywood core panel. No fine craftsmanship there.

And, the diagonal pattern of the wood to me shouted 1970’s. For those who remember that era, they will recall that diagonal paneling was all the rage back then. What basement could be found without it? Let’s all sing the theme song from the Brady Bunch!

The deciding factor that sealed the decision to replace this door was that I desperately needed light to come in through the front door into the entry hall. I needed a front door with class… and with glass.

So, I went shopping for the perfect antique door for a replacement…

Originally posted 2015-04-07 12:48:09.

Moriah… part 252019-06-29T10:13:29+00:00
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