The raising of a timber frame

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Once we completed the floor deck above the basement we set to work assembling the timber-framed wall sections.

All was going like clockwork.

We scheduled for a crane to come in the following day. Within 24 hours we would have a completed standing frame for the world to see!

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As fate would have it, when the morning came to raise the timber-frame that the sky opened up and poured upon us.

The forecast called for the rain to pass quickly so we held to our schedule.

The crane was on the way.

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Within minutes of the crane’s arrival the assembled timber-frame walls began to rise.

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The heavy duty forklift begins hauling the trusses to the area where the crane can lift them into place. Each of these trusses weighs about the same as a small car so without all of this heavy equipment we would be assembling this frame one piece at a time… or be calling in a hundred of our closest Amish friends.

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The first of four timbered trusses floats down onto the top plates. I’ve always loved these moments when men reach out as far as they can and first touch a timber as it is set into place.

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One after another the trusses are set in place.

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Originally posted 2015-07-19 16:07:01.

The raising of a timber frame2019-06-29T10:19:28+00:00

Insulated Concrete Forms

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Once we had the timber-frame members created our attention turned to building the basement foundation that would support this section of the home.

We chose to go with insulated concrete forms (ICF’s). I’ve used these several times now and I really like them. They are easy to use, even for the novice, and they create an incredibly strong and well insulated wall.

The window and door frames are created and set into place and then the area in between is filled in with these hollow foam blocks that are later filled with carefully placed re-bar and concrete.

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We then called in a concrete pumping truck to fill the insulated forms… by the end of the day we had a solid concrete basement… with R34 insulated walls… ready for a stucco finish on the exterior.

 

Originally posted 2015-07-19 15:13:14.

Insulated Concrete Forms2019-06-29T10:19:27+00:00

New joinery, old wood

Iphone October 2011 010

Here’s closeup of “a wood intersection” on one of the barn frame’s trusses.

Originally posted 2015-07-18 21:54:18.

New joinery, old wood2019-06-29T10:19:26+00:00

Timber frame roof trusses

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There is no better feeling than that felt at the end of the week in seeing what has been accomplished.

Originally posted 2015-07-18 18:40:04.

Timber frame roof trusses2019-06-29T10:19:25+00:00

Laying out a timber frame roof system

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For this particular timber-frame structure I believe 90% of the work was in creating the complex joinery in the top plates and the rafter trusses that would set upon them. The exterior walls of this building were, after all, merely a collection of posts, cut to length, with simple tenons protruding on the upward ends.

Obviously it made sense for us to cut and assemble as much of this roof system on the ground as we possibly could. So, we began by laying out the top plates as seen in this photo.

I cannot express the giddiness that carpenters feel when given the opportunity to put together something like this. For us, it was Christmas in July. (Of course, being men, we wouldn’t let anyone know that we were giddy… that wouldn’t be very manly would it? lol )

Originally posted 2015-07-18 17:49:20.

Laying out a timber frame roof system2019-06-29T10:19:24+00:00

Building with antique wood

end of 2009 464

I needed a large pile of antique timbers to create this barn frame. So, I began calling all my suppliers to see if anyone had something I might use.

I was tickled when one had just gotten in a load of hewn 9by9″s out of Canada. The salvager had just enough to meet my needs. Sweet!

end of 2009 494

Originally posted 2015-07-18 17:08:34.

Building with antique wood2019-06-29T10:19:23+00:00

Timbered roof trusses

Iphone October 2011 674

Here’s the ceiling of the barn addition…

Originally posted 2015-07-18 14:05:40.

Timbered roof trusses2019-06-29T10:19:22+00:00

The challenge of designing a barn addition

Iphone October 2011 655

The architect for this home struggled with the challenge of adding a barn to an existing home… in not overwhelming the house, yet meeting the client’s vision. She was concerned in what size barn I may be able to find.

I fully understood her concern.

I freed her of the limitations of the dimensions of an existing barn by assuring her that I could adapt antique barn timbers to whatever barn dimensions she felt was most appropriate for this home.

Here is a photo of that barn addition, per the architects design, assembled by my crew. I’d like to share with you over the next couple of days the construction of this barn addition… I think you’ll enjoy the process. 🙂

Originally posted 2015-07-18 12:43:26.

The challenge of designing a barn addition2019-06-29T10:19:21+00:00

A stone home with a barn addition

Iphone October 2011 672

The owners of this stone home wanted to have an addition added that would serve as a large great room. They envisioned an antique barn frame, with massive timbers, and interior views clear to the peak of the roof.

Originally posted 2015-07-18 12:30:56.

A stone home with a barn addition2019-06-29T10:19:20+00:00

A stone home restoration

Iphone October 2011 438

We once restored a stone home in Northern Virginia… it was a mess when we began, and a beauty when we finished.

Originally posted 2015-07-18 12:22:35.

A stone home restoration2019-06-29T10:19:19+00:00
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