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29 06, 2019

The Flint Hill house… Part 11

2019-06-29T10:11:39+00:00

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Here’s the backside of this timber-framed addition… from frame… to finish… in just three photos.

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A lot of folks watch the tv show “This Old House”… and from it they walk away with the perspective that everything can be completed in a half of an hour. lol. If you notice the maple tree in these photos, and how it changes from one image to the other, you can see that this project took a bit longer than that. 🙂

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So, let’s go inside now and let me show you how well this project turned out!

Originally posted 2015-03-11 17:37:38.

The Flint Hill house… Part 112019-06-29T10:11:39+00:00
29 06, 2019

The Flint Hill house… Part 10

2019-06-29T10:11:38+00:00

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Carpenters and stone masons need to work together as a team to build a place like this. It’s often a back and forth process, where each relies upon the other to accomplish their work.

Here we have a photo of the stone masons having just finished building the stone piers that will hold up the large front porch off of this addition. I myself have attempted to do enough stonework (I emphasize the word “attempted”) that I greatly appreciate workmanship like you see here in these images.

The next photo shows where the carpenters have come in and assembled the porch deck and some of it’s upper framing.

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Then the masons moved back in and assembled their scaffolding so that they could complete the stone chimney up above the main roof.

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Finally, the last photo shows how that the carpenters have returned to complete the porch.

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Carpenters and masons are as different from each other as apples are from oranges.

Carpenters live in a world of power tools, sawdust, exact measurements, splinters and cuts, and constant movement around the job-site. They generally have a broader awareness of the entire project than the masons, but yet they often earn much less. The more talented “woodworkers” often go into fine trim work, cabinetry, or even become builders.

Stone masons on the other hand live in a world of dirt, mud, mortar, and rock. They are constantly lifting and their bodies generally wear out by the time they hit 40… 50 at the latest. Their tool bags are small but heavy, hammers and chisels, and a well worn trowel or two. They are their own biggest critics… I guess that’s because what they build will stand for centuries… if not thousands of years.

My life would not have been complete without having both types of tradesmen as friends.

Originally posted 2015-03-11 17:20:18.

The Flint Hill house… Part 102019-06-29T10:11:38+00:00
29 06, 2019

The Flint Hill house… Part 9

2019-06-29T10:11:37+00:00

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Once we completed the timber frame we immediately began to cover it up.

We did our best to keep weather exposure to a minimum . Our top priority was now to protect the frame.

After the frame was assembled we gave her a good cleaning with a power washer. We then took an evergreen branch and nailed it up on an end-rafter to symbolize our desired blessings for the homes inhabitants. We patted each other on the back for a job well done. And we took a few photos, for memories.

And then, it was back to work.

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It was really a shame to rush the moment. A timber frame is so gorgeous. It would have been nice to pause for a couple of weeks and just have enjoyed this piece of art.

But, it was time to move on.

We covered the entire structure in stress skin panels. They provided added strength to the building, an outer shell to attach siding, high insulation value to keep it’s inhabitants cozy, and a finished interior surface to brighten the interior.

Each panel was craned into place and spiked onto the timber frame.

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Once the panels were installed this addition became three to five times as strong as any new home built today using standard construction techniques. (Not to mention her being environmentally friendly, energy efficient, historical, and drop-dead gorgeous).

Originally posted 2015-03-11 16:17:52.

The Flint Hill house… Part 92019-06-29T10:11:37+00:00
29 06, 2019

The Flint Hill house… Part 8

2019-06-29T10:11:36+00:00

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Old log cabin… meet your new companion.

A timber frame addition.

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I think the two structures blended well together, one complimenting the other. Even the stonework was a great match.

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The irony was that the timber frame was a good fifty years older than the cabin. The timber frame had come from an entirely different era in American history and from a world of wealth and affluence. The cabin on the other hand had probably spent much of it’s life likely filled with countless barefoot children and hard working parents struggling to feed them all.

Originally posted 2015-03-11 15:38:20.

The Flint Hill house… Part 82019-06-29T10:11:36+00:00
29 06, 2019

The Flint Hill house… Part 7

2019-06-29T10:11:35+00:00

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And then, we finished re-erecting the timber frame for the coming addition.

I often ponder what the original men who built this frame would have thought if they could somehow know of what we did.

Two hundred years ago those men went into the woods with an axe to fell trees. They squared the logs in the woods with those axes, leaving the waste there, and making the material lighter to move. A team of horses would drag these hewn timbers to a pit saw where one man would stand on top and another would be down in a pit, each taking turns pulling on a saw so that dimensional timbers could be made.

Then master craftsmen would do their joinery magic and assemble a frame that would stand for 200 years, even though she endured decades of neglect.

Their work would not be seen in all those years, covered in plaster on one side and siding on the other. And then, just as the home was about to be lost, some young men came in and once again made use of their seventeenth century workmanship.

I have encountered hand prints left by those men, and pocket change that fell out of their pockets, and once, I found a chisel that had been accidentally left on horizontal beam and was covered over by plasterers, still as sharp as any in my tool box.

I’d like to think that both generations would be appreciative of the other. A brotherhood that spans centuries.

Originally posted 2015-03-10 17:48:10.

The Flint Hill house… Part 72019-06-29T10:11:35+00:00
29 06, 2019

The Flint Hill house… Part 6

2019-06-29T10:11:34+00:00

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Finally, the fun part begins. I love this stage of construction… I already know what the finished product is going to look like and it’s exciting to watch it be revealed to the world.

The design work is done, the permits have been obtained, the deck has been built, the materials have been salvaged. Even the sky is bluer.

The time has come to build! One piece at a time the frame goes together.

Life is good.

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Originally posted 2015-03-10 17:08:23.

The Flint Hill house… Part 62019-06-29T10:11:34+00:00
29 06, 2019

The Flint Hill house… Part 5

2019-06-29T10:11:33+00:00

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We recovered some tremendous framing members from this old house that we would use to build the coming addition.

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Notice the sag in the main floor system. I’ve never taken down a frame that was under such a degree of strain and stress. I was relieved when it was all on the ground.

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I’ve never had a serious injury on one of my projects in the 25+ years that we have been doing this… and for that, I am very thankful.

Originally posted 2015-03-10 16:33:42.

The Flint Hill house… Part 52019-06-29T10:11:33+00:00
29 06, 2019

The Flint Hill house… Part 4

2019-06-29T10:11:32+00:00

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My clients wanted an addition designed and built that would have “a timber-frame barn feel” to it.

I could tell by their description of the addition’s future use that a house frame, with a much greater number of framing members, would be a better option than making use of an old barn.

And as fate would have it, about that time I received a call asking if I would be interested in salvaging an old house.

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This house, in her day, was stunning. Likely built in the very early 1800’s. Old homes like this are extremely rare. It was a crime to let something this valuable go to waste.

Collapse was imminent. She had been greatly neglected for a long time. All of her doors, floors, mantles and windows, even the trim and the staircase were gone. There was talk of burning what was left.

But the frame of the house was amazing… even though a fourth of it had rotted away, and the rest was sagging under tremendous strain.

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Here are three photos taken on day one of our salvage operation.

Originally posted 2015-03-10 15:31:44.

The Flint Hill house… Part 42019-06-29T10:11:32+00:00
29 06, 2019

The Flint Hill house… Part 3

2019-06-29T10:11:31+00:00

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If this isn’t the ugliest new home that I have ever seen, it’s certainly a contender.

All of you dear friends who have been following my ramblings for a while know that I place great importance on the concept that a home needs to be attractive from all four sides… and that the most important of those four sides is the one seen from where you park your car.

After a long hard day at work, or an outing with kids, or returning from a vacation… when you get out of that car you want to be pleased with the home you are entering. Pleased, heck, I think you should be blown away with your home! “Wow! Look at this place! Am I blessed or what???”

Yet this photo is the profile these folks and their guests were given from a famous designer/builder to gaze upon when arriving. Can you believe it? The plans they were given showcased the view side of the house, which is nice, but he neglected this side completely.

Originally posted 2015-03-09 21:47:15.

The Flint Hill house… Part 32019-06-29T10:11:31+00:00
29 06, 2019

The Flint Hill house… Part 2

2019-06-29T10:11:30+00:00

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I did not build this log cabin. Yet, I was called in to design and build an addition for it. I wondered why.

The cabin had been built “by a nationally recognized expert on log cabins”. Why wasn’t he being called in to add an addition?

The cabin did have some things going for it… nice old logs, not a bad chimney, appealing roof pitches, and a porch located on the side of the house where one could enjoy the views.

There were a couple of things though that jumped out at me that I would have done differently, but I didn’t comment on them to the owner. For one thing I’ve never been a big fan of square windows… I like windows that are taller than they are wide.

Also, I don’t care for board-and-batten siding on a log cabin. In all my years of looking at historic cabins… hundreds and hundreds of them… I have never seen a single one that originally had board-and-batten siding on it. None, at all.

Now don’t get me wrong, I like board-and-batten, just not on, or near, a log cabin… they tend to give a cabin an “outbuilding feel”… If you want your cabin to take on a chicken-coop look, go with board-and-batten. If not use horizontal siding.

I asked the cabin’s owners about their relationship with their previous builder and if they were pleased his workmanship. The long list of problems they began describing was unbelievable, starting with their discovery that the builder had not installed footers under the foundation and that they were forced to hire someone else to jack the house up and build a new proper foundation under it.

hmmmmm. So, his building skills needed improvement but what about his design work?
I’ll let you judge… in Part 3.

Originally posted 2015-03-09 21:21:01.

The Flint Hill house… Part 22019-06-29T10:11:30+00:00
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